40 x 48 Double Leg Ratchet Solid Top Pallet

Manufactured to deliver excellent protection against forklift damage while fitting seamlessly into your workflow, the DLR series is an ideal choice for a variety of applications. The main benefit of a solid-top construction is that it helps prevent loose items from falling through to the floor. Our DLR pallets come in three sizes: 40″ x 48″, 36″ x 39″ and 1200 x 1000, and feature a telescoping double wall as well as our unique ratchet system that is up to three times stronger than welded or bolt-on fasteners. The unit’s lower deck is engineered to guide pallet jacks in, further reducing the risk of damage. The result is a pallet that is strong enough for your most demanding applications and that will deliver years of reliable performance.

Download Sales Brochure



40 in.


48 in.


6.3 in


48 lbs

Load Rating Static (lbs)

30,000 lbs

Load Rating Dynamic (lbs)

5,000 lbs

Selected Edge Racking (lbs)

2,200 lbs

Supported Racking (lbs)

5,000 lbs

Truckload Capacity 53'


Ocean Containers 40' HC


Solid Top Pallet Features & Benefits

  • Solid top prevents loose product from falling through open grid
  • Telescoping double legs provide twice the forklift damage protection of common single walled pallets
  • Innovative ratchet fastening system: 3x stronger than welded or snap construction
  • Edge rackable to 2,200 lbs.
  • Anti-microbial additive options available
  • Highly durable & easy to clean solid surface
  • Unique lower deck construction includes first ever pallet jack guide that prevents related damage
  • 4-way entry for forklift and pallet jacks
  • Ideal for Pharmaceuticals, Medical, Industrial, Food and Beverage applications
  • Options – Intermittent perimeter lip, Molded-in or hot-stamped logo/company ID, Rubber grommets

About Double Leg Ratchet Pallets

PSI sells the DLR (double leg ratchet) series of products in open-top, solid top, and metric versions. Optional anti-microbial additives make our double leg ratchet pallets suitable for use in sanitary environments, while intermittent perimeter lips or rubber grommets provide additional flexibility. Many colors are available. We also offer the option of having your company name or logo hot-stamped or molded-in for easy identification.

The 40″ by 48″ solid top double leg ratchet pallet is edge rackable up to 2,200 lbs. with an overall static load rating of 30,000 lbs and a dynamic load rating of 5,000 lbs. We engineer them to be a more durable, lightweight and sustainable alternative to wood or metal, one that offers superior strength and exceptional long-term value.

The main benefit of a solid-top construction is that it helps prevent loose items from falling through to the floor. Typical applications include pharmaceutical, medical, industrial and other manufacturing and shipping operations.

Our Commitment to Sustainability

Sustainability is a significant priority for PSI. We understand that running a leaner and more efficient business with lighter, longer-lasting pallets is good for the earth and good for your bottom line. When you choose a solid-top DLR pallet, you are choosing a product that will incur less wear and tear over time. Our products are recyclable when they do reach the end of their service life and can be processed into raw materials for use in a variety of consumer goods.

Since 1997, we have been an industry leader in sustainable material handling solutions. Products such as our 40″x 48″ solid-top pallets combine innovation with exceptional quality to help keep your business running smoothly.

Contact Polymer Solutions International Inc. for Assistance

Want to learn more about our solid-top DLR pallets? Our team would be happy to answer your questions by chat, phone or online. Get in touch to speak with one of our expert representatives today.

You may also like…