Plastic Material Handling Solutions Tailored to Industry-Specific Challenges

Smarter Designs. Stronger Products. Tailored to Your Industry.

Custom Plastic Manufacturing Solutions That Fit Your Operations

When it comes to material handling, one-size-fits-all doesnโ€™t cut it. The needs of a pet food manufacturer differ greatly from those in pharmaceuticals, beverage logistics, or cleanroom environments.

Thatโ€™s where Polymer Solutions International, Inc. comes in. With nearly 3 decades of experience in the industry, our team knows the ins and outs of custom material handling system design better than anyone.

Whether youโ€™re transporting oversized water bottles, ensuring pallets meet international compliance standards, or optimizing your warehouse for automation, we engineer solutions that match your specific material handling requirementsโ€”not the other way around.

Polymer Solutions International has a global footprint with customers in over 110 countries. Weโ€™re built on a foundation of sustainability, with every product engineered to withstand demanding environments and evolving industry standards.

Letโ€™s simplify your operations. Letโ€™s make your job easier. Letโ€™s engineer whatโ€™s next.

Built for Your Industryโ€™s Toughest Demands

Problem-solving is a business advantage. Polymer Solutions helps our partners gain that edge through smarter, faster custom material handling solutions that improve efficiency, reduce costs, and deliver measurable results.

Whether itโ€™s custom plastic bottle racks, reusable plastic pallets, or injection-molded components, we specialize in developing products that exceed your needs.

Our team of engineers thrives on innovation. Often, we identify opportunities for improvement that our clients hadnโ€™t considered, from saving space to optimizing load distribution or streamlining automation compatibility. With our expertise in custom plastic manufacturing, we turn complex challenges into durable, cost-effective solutions that deliver exceptional returns.

No project is too complex. No quantity is too small.

Our portfolio includes successful innovations like:

  • Custom 800 x 1200 mm pallets for European shipping applications
  • Ergonomic PET handles for 5-gallon/19L water bottles
  • A fully reusable returnable shipping system for Coke Freestyle dispensers

Letโ€™s talk about how we can design a custom solution that transforms your operations.

Custom Plastic Material Handling Solutions FAQ

What are custom material handling solutions?

Custom material handling solutions are engineered systems designed to move, store, protect, and organize products based on specific operational requirements. Unlike off-the-shelf products, these solutions are tailored to factors such as load size, workflow, industry regulations, automation needs, and facility layout.

Custom material handling solutions are commonly used by food and beverage manufacturers, pharmaceutical companies, bottled water operations, pet food producers, retailers, and logistics providers. Any operation with unique handling, storage, hygiene, or compliance requirements can benefit from a custom-designed approach.

By designing solutions around your workflow instead of forcing your operation to adapt to standard products, custom material handling solutions can reduce product damage, improve space utilization, streamline automation compatibility, and lower long-term operational costs.

ProStack focuses on engineered plastic systems designed around real-world operational challenges. Rather than selling from a fixed catalog, solutions are developed to meet industry-specific needs, performance requirements, and sustainability goals, resulting in more durable and efficient material handling systems.

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