Plastic Pallets for the Battery and Dunnage Industry
Plastic Pallets for Batteries and the Dunnage Industry
Shipping damage remains one of the biggest challenges in modern logistics, especially for sensitive products like lithium batteries, electronics, and high-value components. As e-commerce and global distribution continue to grow, businesses need reliable battery shipping solutions that protect products during storage, handling, and transportation. Even minor movement, vibration, or impact can lead to damaged inventory, costly returns, and operational delays.
Polymer Solutions International Inc. provides durable plastic pallets for batteries and custom dunnage solutions engineered to improve product protection, load stability, and handling efficiency. From lithium battery storage applications to specialized shipping containers, PSI designs material handling solutions that help reduce damage while supporting safer, more efficient transport operations.
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What Is Dunnage?
Dunnage is padding and packaging that helps safeguard products during transit. It can consist of various cushioning materials, from foam to plastic, metal and wood. Order fulfillment specialists choose dunnage materials based on the specific good, application and damage risk potential.
The Importance of Battery and Dunnage Solutions for Container Shipping
The correct dunnage does more than fill empty container space to reduce load shift. It helps speed up order fulfillment and reduces the likelihood of a return. It also protects your products with:
Shock absorption
Modern transportation modes subject products in transit to substantial vibration and movements. Dunnage helps create an attenuation layer to safeguard against impacts.
Moisture & Dust Barrier
Sensitive goods can be susceptible to moisture, dust and debris that compromise their integrity. Dunnage can provide barriers against those contaminants to preserve your product’s safety, performance and freshness.
Weight Distribution
Dunnage helps ensure goods stay in position and separate. That’s especially vital for larger, heavier and more awkward cargo.
Damage prevention
Dunnage’s primary purpose is protection against damaged products. It’s a cost-effective insurance policy to guard against breakage, scratches and chips.
Airflow support
Certain logistics environments, such as cold chain, require adequate circulation to preserve products. Dunnage helps support effective airflow by keeping products from impeding it
Common Dunnage Materials
Popular choices for dunnage materials include:
Plastic dunnage containers
These options provide advanced protection for certain goods, like those designed for battery storage and transport. They’re also common for packaging and safeguarding smaller pieces of goods with many components.
Sectioned plastic pallets and totes
These are ideal for transporting goods like water bottles and other beverage containers. The sections provide a snug fit, guarding against shifting and displacement.
Plastic or fabric dividers
These options typically nestle within a tote or other shipping container to separate goods. Depending upon the thickness, they may also provide shock resistance.
Foam
Shippers often rely on foam for goods with sharp edges or sensitive electronic and medical equipment. Different thicknesses are available to provide more protection.
Bubble wrap and air pillows
Both provide air-filled pockets that cushion against impacts. These shock-absorbing solutions are ideal for more fragile products.
Kraft paper
This material is common as a packaging filler and primarily protects against dirt, dust and debris. Kraft paper is reusable and cost-effective.
Corrugated cardboard
This option provides excellent moisture protection and some impact resistance. It’s typical for automotive parts and hardware.
Wood shavings
Wood shavings are soft, recyclable and reusable, making them an eco-friendly choice. Operations with high-moisture shipping environments or that handle glass goods often use this dunnage.
Solid wood and steel
These dunnage solutions are less cost-effective than some other methods. As a result, they’re generally reserved for large and high-value cargo, such as high-end furniture and luxury goods.
Custom dunnage
These options can include trays, inserts and solid plastics designed to conform to a product’s unique shape and size. Engineering professionals like those at PSI can create these personalized solutions for maximum protection.
Products That Benefit From Dunnage to Avoid Damage During Transportation
Many goods benefit from the protection custom dunnage offers, including:
- Batteries
- Glass products, such as lenses, scientific equipment and tile
- Electronics
- Household appliances
- Chemicals
- Medical supplies
One commonly occurring product in logistics today benefits heavily from custom packaging solutions, batteries. Lithium batteries power our mobile technology and are increasing in popularity as the use of electric vehicles and e-bikes grows. Transporting and storing these goods requires careful planning and adherence to standards issued by authorities like the International Air Transport Association(IATA).
Custom Interior Container Solutions
PSI Custom Material Handling Solutions
Polymer Solutions International Inc. has a wide range of material handling products to meet your needs. Consider our plastic pallets for batteries and dunnage, a sustainable solution that delivers on our commitment to environmentally responsible business. Items like our 44 x 56 can pallet and our heavy-duty glass transport pallet offer specially designed features to protect sensitive goods.
When your products call for custom dunnage solutions, PSI delivers. Our engineering team has the tools and skills to create an ideal packaging fit for your business needs. Contact an innovation specialist for more information today.
Browse Our Material Handling Products and Request a Quote
Polymer Solutions International Inc. is a premier plastic pallet for batteries manufacturer and supplier to customers in more than 100 countries. Our engineering team has the expertise to design innovative material handling products and solutions to meet your unique business needs. Partner with us for your custom dunnage shipping solutions and receive world-class service and support each step of the way.
Browse our material handling products online or reach out to a representative to start designing your perfect solution today.
Frequently Asked Questions
What is battery dunnage?
Battery dunnage consists of custom trays, dividers, inserts, pallets, and containers designed to protect batteries during storage, handling, and transportation. Proper dunnage helps reduce movement, absorb impacts, and minimize the risk of product damage.
Why are plastic pallets used for battery transportation?
Plastic pallets for batteries provide consistent load support, durability, and moisture resistance.They help improve load stability, protect products during shipping, and can be customized to meet specific storage and handling requirements.
Can battery dunnage be custom designed?
Yes. Custom battery dunnage can be engineered to fit specific battery sizes, shapes, weights, and packaging requirements. Custom solutions help maximize protection, improve efficiency, and reduce shipping damage.
What products benefit from custom dunnage solutions?
Custom dunnage solutions are commonly used for batteries, electronics, medical devices, chemicals, glass products, appliances, and other sensitive products that require additional protection during shipping and storage.
How do custom dunnage solutions reduce shipping damage?
Custom dunnage solutions help prevent movement, vibration, impacts, and load shifting during transportation. By securing products in place, they reduce breakage, scratches, and other damage that can lead to costly returns and replacements.
