Plastic Pallet’s Role in Warehouse Manufacturing and Construction
Warehouse construction companies, forklift manufacturers, and the integrators who bring racking systems and material handling equipment together all face the same question on every new build: what pallet keeps product moving without creating new problems? Plastic pallets for warehouses have become the default answer for Food and Beverage, Retail and Ecommerce, and Chemical facilities, where […]
How Bottled Water Racks Are Used in Natural Disaster Relief
When hurricanes, wildfires, or tornadoes strike, access to clean drinking water can disappear within hours. Damaged infrastructure, contaminated water supplies, and disrupted distribution networks leave communities relying on fast, reliable disaster water relief to meet one of their most basic needs. As demand for emergency response continues to grow, the equipment that stores, transports, and […]
Built for America’s Next 250 Years: The Power of U.S. Manufacturing
Every year on July 4th, Americans celebrate the nation’s independence and reflect on the innovation, determination, and craftsmanship that have shaped the country for generations. As the United States approaches its 250th anniversary, manufacturers across the nation continue to build on that legacy by creating products that strengthen supply chains, support workers, and contribute to […]
How Plastic Pallets Support Omnichannel Beauty Distribution
The beauty industry has undergone a dramatic transformation over the past decade. Products that once moved primarily through retail stores now travel through a complex web of distribution channels that includes e-commerce fulfillment centers, marketplaces, subscription services, salons, distributors, and international shipping networks. Today’s beauty brands are expected to deliver products quickly and consistently regardless […]
Dunnage and Plastic Pallets: The Perfect Pair for Protecting High-Value Cargo
Shipping damage is rarely a single-point failure. It’s typically the result of small breakdowns compounding across handling, transport, and storage. For high-value cargo, those failures lead directly to product loss, downtime, and rejected shipments. The most common failure points include: Load shifting due to poor stabilization: Without defined containment, products move during transit (especially in […]
Why Big Box Retailers Prefer Plastic Pallets for High-Volume Shipping
When your store receives a shipment from a warehouse or distribution center, pallets are the last thing that should slow your operation down. Yet, countless retailers across the globe still find themselves contending with the downsides of wood pallets on a daily basis. They get in the way, they can be dangerous to handle, and […]
Why Cannabis Logistics Need Plastic Pallets
Few substances on earth have a history as complex as that of marijuana. Today in the United States, cannabis products are both hailed as an invaluable solution for many ailments, yet also scrutinized as a subject of taboo, creating a stark rift in how they’re handled from coast to coast. While some states have embraced […]
The Future of Plastic Pallet Manufacturing In A Tariff Driven Market
2025’s tariff volatility left manufacturers across all industries wondering what could possibly be coming next. Seemingly overnight, businesses went from being able to comfortably source supplies from overseas without much thought, to painstakingly counting every cent of spend and scrutinizing supply chains from top to bottom to remain competitive. The pallet industry is one of […]
From Kibble to Cans, How Plastic Pet Food Pallets Improve Distribution
Why Safe Pet Food Distribution Matters There are fewer tasks that call for such care as feeding a family. And to countless pet owners across the globe, filling up their companion’s dish is exactly that: feeding family. While the pets of yesteryear may have gotten by on kibbles and bits (plus the occasional table scrap), […]
Pharmaceutical Supply Chains Are Changing, and Plastic Pallets Are Leading the Way
Pharmaceutical logistics are no longer defined by speed alone; they’re defined by precision. From biologics to cosmetics, every step of the supply chain must now meet rigorous hygiene, temperature, and traceability standards. And yet many manufacturers still rely on outdated wooden pallets that introduce contamination risks, dimensional instability, and inefficiencies. Pharmaceutical-grade pallets are quickly replacing […]
Your Kegs, Your Way: The Case for Custom-Built Keg Storage Systems
Table of Contents Why Standard Keg Storage Falls Short, and What to Do Instead The Challenges of Standard Keg Storage What Are Custom-Built Keg Storage Systems? Benefits of Custom Keg Storage Solutions Space Efficiency Durability and Safety Improved Workflow Brand-Specific Customization Industries That Benefit from Custom Keg Storage Cost Considerations: Custom vs. Standard Storage FAQs […]
What Beverage Distributors Wish They Knew about Pallet Performance
When a high-volume beverage load arrives at the dock, what’s underneath the cases of bottled water, soda, or canned cocktails rarely gets attention, until something goes wrong. Collapsed unit loads, misaligned stacks in AS/RS systems, or contamination issues in washdown zones often trace back to one overlooked component: the pallet. In beverage distribution, pallets are […]
Track It, Stack It, Ship It: The Rise of RFID-Enabled Plastic Pallets
Once upon a time, shipping in manufacturing was a toss-up. Imagine loading up products onto old wooden pallets, scribbling down shipping labels, and crossing your fingers. Maybe they’d make it to the right warehouse, maybe they’d take a detour, or vanish entirely. When cargo went missing, the “search” looked like hunting through endless paper trails, […]
Recyclable Plastic Pallets
Polymer Solutions International is a leading provider of green products for a changing world. We recognize the benefits of reducing our dependence on nonrenewable materials and are committed to sustainability in everything we do. Built to withstand the demands of your application, our eco-friendly ProStack® recycled plastic pallets offer exceptional quality and value in retail […]
Why Plastic Pallets Are the Silent Partner in Every Green Supply Chain
Ask a room full of sustainability champions to sketch out their dream eco-friendly supply chain, and you’ll probably see plenty of drawings of trees and green arrows, but not much plastic. In fact, whisper “plastic” in the middle of these conversations, and you might just get a few puzzled looks or an awkward pause. It’s […]
The Unsung Storage Hero of Every Brewery: Your Keg Rack
Ask any brewer about their craft, and you’ll hear a devotion to detail that borders on obsession. From the perfect hop blend to the magical quirks of yeast, every ingredient is carefully selected and handled with care. However, one crucial aspect of brewing is often overlooked, how we store and handle kegs. Enter the unsung […]
How Plastic Pallets Help Emergency Supplies Reach Disaster Zones Faster
When disaster strikes, there’s little more important than the speed and reliability of getting emergency supplies to affected communities. Emergency logistics teams are often faced with broken infrastructure, unpredictable conditions, and the pressing need for hygiene, each compounding the challenge of delivering shots, food, and water where they’re needed most. In these high-stakes situations, plastic […]
Why Plastic Pallets Are a Hacker’s Worst Nightmare
A cunning hacker sits in front of a glowing screen, fingers flying over the keyboard. They’ve cracked countless firewalls, intercepted sensitive networks, and exploited loopholes in supply chain tech. Yet today, their strategy grinds to a halt because of something seemingly harmless, a plastic pallet. Yes, you read that right. The unassuming plastic pallet, a […]
How Plastic Pallets Became the Secret MVP of E-Commerce
You order a pair of shoes online, and within 24 hours, they’re sitting at your doorstep. But here’s the kicker (pun intended), not once do you think about what’s behind that seamless delivery. Spoiler alert, it’s not magic. It’s a highly orchestrated symphony of logistics that involves warehouses, trucks, and, surprisingly, plastic pallets. Plastic pallets […]
The Secret Life of Warehouse Pallets: Where They Go and How They Get Lost
A small logistics company was on a tight schedule to deliver essential goods to a leading retailer. They stacked their delivery onto sturdy pallets, ready to be sent off. But when it was time to load everything onto the truck, one of the pallets was nowhere to be found. A chaotic hunt ensued, with warehouse […]
The Great Plastic Pallet Race: How Faster Handling Speeds Boost Supply Chains
Even the smallest overlooked element can determine whether operations run smoothly or stall unexpectedly. Take this hypothetical scenario: two forklift operators start their morning runs. One moves swiftly with a load of high-performance plastic pallets, while the other lags behind, struggling to manage the instability of traditional wooden ones. The difference? Not the driver. Not […]
Plastic Pallets in Extreme Conditions: Can They Survive Fire, Floods, & Freezing Temps?
Plastic pallets are celebrated for their durability, lightweight construction, and versatility across industries. That’s backed up with fun facts like how a single plastic pallet can carry up to 4,600 pounds of freight without breaking a sweat. However, when it comes to extreme conditions, the question often arises: are they up to the challenge? From […]
Ensuring Compliance: Plastic Pallets in Pharmaceutical Transport
In virtually any scenario, shipping pharmaceutical products can turn into a high-stakes challenge very quickly. Use the example of a manufacturer dispatching a life-saving vaccine to a hospital across the country. It’s tightly sealed, temperature-controlled, and carefully packaged. But during transit, outdated pallets unexpectedly contaminate the shipment, compromising the integrity of the product. For the […]
Record-Breaking Feats in Plastic Pallet Durability
They seem so unassuming as they secure cosmetics for a trip cross-country or stabilize auto parts as they travel around the world. Whether they’re winging across the globe or just keeping products organized in a warehouse, have you ever wondered just how far the versatility and strength of plastic pallets can go? These seemingly simple […]
How Plastic Pallets Carry the Weight of the World
They’re everywhere, yet almost invisible; stacked high in warehouses, loaded onto trucks, and crisscrossing the globe. Pallets are the backbone of modern supply chains, quietly supporting the movement of goods that keep industries running. For decades, wood was the go-to material, but as businesses demand smarter, cleaner, and more cost-effective solutions, plastic pallets are taking […]
From Factory Floors to Outer Space: Where Could Plastic Pallets Go Next?
Plastic pallets have come a long way since their humble beginnings as logistical workhorses on factory floors. Once mostly overlooked for their straightforward, no-frills functionality, they’ve evolved into something far more interesting. Today, plastic pallets are being reimagined and popping up in some truly unexpected places. No longer simple tools of industry, they’re transforming the […]
Plastic Pallets: The Indestructible Heroes of Logistics
When it comes to logistics, manufacturers and shippers are usually all looking for the same thing: absolute efficiency and unquestioned reliability. Supply chain managers everywhere know the importance of materials that can stand up to the rigors of days spent traveling via land, sea and air, and that’s exactly where plastic pallets shine. In a […]
The Future of Plastic Pallets in Automated Warehousing
Automated warehousing has taken center stage as the global logistics market shifts toward hyper-efficiency. Automation is now a necessity more than a luxury, driven by the demands of e-commerce, supply chain optimization, and labor shortages. This high-tech environment labels plastic pallets as key equipment in automation since they enable smooth, sustainable operations within systems demanding […]
Which Plastic Pallet Type Matches Your Industry and Application?
Not all plastic pallets are created equal. The right pallet can mean the difference between seamless efficiency and costly setbacks. From boosting operational performance to ensuring product safety and meeting compliance standards, selecting the ideal pallet type is crucial for businesses in any industry. With so many options available, finding the perfect fit can feel […]
Innovative Uses for Reusable Pallets in Your Projects
As sustainability becomes a priority to both consumers and businesses, traditional single-use pallets are being replaced by reusable options, providing a more eco-friendly alternative. Beyond logistics, reusable pallets open doors for creative and practical uses. With some ingenuity, they can be transformed into furniture, home decor, garden projects, and event setups. This article explores innovative […]
How to Effectively Clean and Maintain Plastic Pallets
Plastic pallets are invaluable assets in logistics and material handling. They serve as an alternative to wooden or metal pallets that is not only cost-effective, but they are also durable, reusable, and versatile. However, just like with any other tool or machinery, plastic pallets require regular cleaning and maintenance to stay functional and hygienic. Neglecting […]
Plastic Pallet Lifespan: How Long Do They Really Last?
Plastic pallets are an essential part of supply chain management. Every day, plastic pallets are becoming more alluring than traditional wooden pallets due to their cost-efficiency, eco-friendly recyclability, and of course their longer lifespan. Plastic pallet lifespan is accredited to their durability and low maintenance needs. But how long do plastic pallets really last? And […]
Reducing Carbon Footprint with Recyclable Plastic Pallets
As environmental awareness grows among consumers and businesses, the drive to lower a company’s carbon footprint in today’s business landscape has become a non-negotiable. Because of this, businesses are seeking ways to lower their carbon footprint. One such solution that aligns with these sustainability goals is to use recycled plastic pallets instead of wooden pallets. […]
Preventing Accidents: Key Hazards of Unsafe Pallet Stacking
Pallet stacking is a part of everyday operations in most warehouse and material handling operations. Unfortunately, this common practice can potentially lead to some of the most significant risks in these environments if not done carefully. Understanding the hazards that are associated with stacking pallets and how to mitigate these risks can be the difference […]
How Nestable Plastic Pallets Improve Warehouse Efficiency
Today’s fast-paced warehousing and logistics environment has necessitated that an operation run as efficiently as possible to be able to compete in this sector. With the speed at which goods are received, dispatched, and stored there is no room (pun intended) for inefficient storage solutions. In order to mitigate rising operational costs and optimize space […]
Pallet Myths Debunked: The Truth About Plastic Pallets
For decades, wooden pallets have been the backbone of logistics, but what if there was a smarter, cleaner, and more sustainable alternative? Enter plastic pallets. Yet, despite their growing popularity, misinformation still lingers. Are plastic pallets really more expensive than wood? Can they handle the pressure of heavy-duty shipping? Are they bad for the environment? […]
Polymer Solutions International Earns Two Prestigious IBWA Awards for Industry Excellence
Medford, NJ – Polymer Solutions International Inc. (PSI) is proud to announce that it has further cemented its status as a leader in the bottled water industry by winning the 2024 IBWA Product Innovation Award and being named Supplier of the Year at the International Bottled Water Association (IBWA) Annual Business Conference in Chicago. […]
PSI Founder Inducted to IBWA’s Bottled Water Hall of Fame
Medford, NJ – Polymer Solutions International Inc. (PSI) is thrilled to announce that the International Bottled Water Association (IBWA) has inducted Dan Kelly, Founder and CEO of PSI, into its prestigious Bottled Water Hall of Fame. The honor was bestowed during IBWA’s Annual Business Meeting on November 6, 2024, in Chicago. The induction into […]
Custom Plastic Pallets for Industry-Specific Solutions
As industries evolve and supply chains become more complex, the traditional ways in which logistics systems are used to operating are quickly becoming obsolete. Companies now demand pallets that offer more durability, flexibility and hygienic options. In logistics, efficiency and product safety are two of the most crucial focus points. This is where the choice […]
How Plastic Pallet Weight Capacity Affects Supply Chains
Efficient supply chains are paramount in today’s competitive markets and can be the key difference between profitability and failure. One of the most overlooked aspects of modern supply chains and logistics is the weight capacity of the pallets that are used. Understanding how pallet selection contributes to load management, transportation, and storage optimization can […]
Guide to Metal Detectable Plastic Pallets
The primary goal of stakeholders in the food and pharmaceutical industries is to deliver safe, high-quality products to their customers. Metal and X-ray detectable plastic pallets are essential for industries prioritizing safety and the prevention of product contamination. These pallets are critical components in supply chain management for food processing, pharmaceuticals, and other industries that […]
Polymer Solutions International at PACK EXPO 2024
Polymer Solutions International (PSI) is excited to announce our participation in PACK EXPO 2024. Register now and meet our experts at Booth #LU-6744. Register for PACK EXPO Why Visit Us at PACK EXPO? At PSI, we understand the important role the correct pallets play in optimizing supply chains irrespective of the industry. Our range of […]
The Importance of FM Approved Pallets for Industrial Use
Life is risky, but that doesn’t mean your packing solutions need to be. In industrial settings, your choice of plastic pallet impacts not only your operations, but also your operations’ safety. In today’s piece we examine FM approved pallets; these pallets are not only safe but can also act as key helpers within your daily […]
Comparing Plastic Pallets to Wooden and Metal Pallets
When the word ‘pallet’ comes to mind, most people begin to visualize a classic wooden pallet. While those may be the most widespread across today’s supply chains, different types of pallets including plastic and metal variants have emerged to address the challenges that come from the average pallet. With more options available now than ever […]
The Role of Plastic Pallets in Cross-Docking and JIT Operations
As customer demands and expectations increase in material handling applications, companies face the challenge of delivering their products as quickly as possible with minimal costs. Many of these operations implement innovative material handling solutions to stand above competitors offering similar services. Besides providing faster shipping speeds and reducing costs, methods like cross-docking and just-in-time (JIT) […]
How Storage Racks Aid in Inventory Management and Stock Rotation
Effective inventory management involves accurately keeping track of the items you have in stock, their exact quantities and precise locations. Storage racks provide a systematic way to store and categorize these items, making locating and managing inventory easier. Each item has a specific location in the rack system for efficient tracking and retrieval. Stock rotation […]
Impact of Plastic Pallets on Automation in Material Handling
Meeting increased consumer and regulatory demands means continuously refining processes to enhance production. Automation and robotics have emerged as the most practical and cost-efficient material handling solutions across various industries, from manufacturing and retail to pharmaceuticals and food processing. Compared to conventional handling processes involving manual labor and inefficient equipment, automated solutions maximize operational efficiency […]
Future Trends in Craft Beer Storage Racks
The future of the craft beer market is looking bright. In 2022, this sector accounted for almost 25 percent of all beer sales in the United States, and it continues growing. With growing consumer demand, craft beer breweries and retail businesses must find effective storage solutions that optimize efficiency and cater to the changing times. Explore the […]
Addressing Hygiene and Cleanliness Requirements With Plastic Pallets
Keeping your pallets clean is an essential part of maintaining a healthy and safe environment while protecting your products. Plastic pallets are an excellent choice if your business needs a hygienic and easy-to-clean storage and material handling solution. Unlike other popular options like wood or metal, plastic requires simple upkeep and can be used repeatedly. […]
Guide to Selecting the Right Plastic Pallet for You
Plastic pallets are a leading innovation in shipping and warehousing. With various pallet types on the market, how do you decide which is right for your business? We’ve compiled various factors to consider and will review several types of pallets below. The experts at Polymer Solutions International Inc. can also help you decide which pallet […]
Designing Ergonomic Storage Rack Layouts for Easy Access and Handling
Ergonomics refers to the principles of how people interact with their working environment, and it is an essential factor to consider for storage rack layouts. Your business can increase efficiency by designing its storage space to accommodate easier material handling and promote greater worker safety. Explore the importance of ergonomic storage racks for material handling […]
Load Capacity and Weight Distribution in Plastic Pallets
Prior to loading plastic pallets with products, it is essential to understand two important factors — load capacity and weight distribution. Plastic pallets are designed to carry a certain amount of weight safely, and loading items that are too heavy can lead to damage or potential worker injuries. We are breaking down everything you need to know […]
Vertical Storage Racks: Space-Saving High-Density Solutions
Though many warehouses use floor space to store products horizontally, you can use vertical storage racks to occupy as much vertical space as possible. Vertical storage racks are a solution that can completely change your storage setup and daily operations. 4 Reasons to Use Vertical Storage Racks in Your Warehouse The primary benefits of vertical […]
International Standards for Plastic Pallet Usage
The International Organization for Standardization (ISO), Occupational Safety and Health Administration (OSHA) and other regulation bodies have standards in place for shipping plastic pallets internationally. Your company must follow these standards to keep your freight intact and compliant with regulations. Some of the standards for plastic pallets in manufacturing and international shipping include: Size Dimension […]
How Plastic Pallets Improve Warehouse Safety
Pallets are essential for your warehouse’s logistics, so you need to choose the right type. You can improve safety with plastic pallets instead of wooden pallets in your warehouse. These options pose fewer safety risks, allowing your team to use them with ease for years. 7 Reasons Why Plastic Pallets in Warehouses Are Safer Than […]
Tips for Recycling and Disposing of Plastic Pallets Responsibily
Learning how to recycle your plastic pallets is one of the easiest things you can do to reduce your facility’s environmental impact with minimal changes to workflow and efficiency. It can also be a profitable endeavor for your business — quality plastic pallets have a high resale value thanks to their durability and versatility. Polymer […]
Enhancing Warehouse Efficiency with Storage Rack Systems
In any manufacturing or transportation operation, efficiency is one of the most crucial skills your facility should target. Streamlining your processes means you can do more in less time, enhancing profit margins and maximizing product turnout. At Polymer Solutions International Inc., we believe custom storage rack systems are integral to efficiency. We’ve helped hundreds of facilities worldwide […]
The Role of Storage Racks in Maintaining Beer Quality and Consistency
The longer you store your beer and the more you transport it, the more likely it is to become “skunked.” Skunking can happen for many reasons, all of which involve improper storage that leads to light, temperature and oxygen contamination. Proper beer storage is the single most important thing you can do to keep your […]
How Plastic Pallets Contribute to Food Safety and Compliance Standards
In the food and beverage industry, using plastic pallets instead of wooden ones is the wave of the future. Plastic pallets offer significant benefits over their counterparts and can often be recycled with the original manufacturer for your business’ profit. At Polymer Solutions International Inc., we believe in our sustainable and effective custom plastic pallets for food. […]
5 Best Ways to Transport Pet Food
Manufacturers transporting pet food need to ensure their product arrives at vet offices, stores and pet owners’ homes in great condition. Here are the five best ways to ensure you effectively deliver your product. 1. Prepare Your Products for Transportation Before you transport your pet food, it pays to invest in quality consumer packaging. Quality […]